
FAQ
Answer (from Ningbo Changshi): There are two main methods of conductor stringing:
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Tension Stringing: This modern and widely used method keeps the conductor elevated and under constant tension throughout the entire process, from the reel stand to the pulling equipment. This prevents the conductor from touching the ground or other obstacles, which is crucial for preventing surface damage and is essential for high-voltage and sensitive conductors like OPGW. This method requires specialized equipment, such as hydraulic pullers and tensioners, which we proudly manufacture.
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Slack Stringing: In contrast, this is a traditional method where the conductor is dragged along the ground and then lifted into position. This method is typically only used for low-voltage lines where conductor surface damage is not a major concern and the terrain is easily accessible.
Answer (from Ningbo Changshi): The tension stringing process is a meticulously planned operation that typically involves several key steps to ensure a safe and efficient installation.
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Pilot Line Installation: A lightweight rope, known as a pilot line, is first pulled into the stringing blocks (sheaves) on each tower. This can be done by a small vehicle or even a helicopter for difficult terrains.
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Pulling Line Setup: The pilot line is then used to pull a heavier, non-twisting steel rope, which is the actual pulling line for the conductor.
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Conductor Pulling: The pulling line is attached to the conductor with a swivel and running board, and the conductor is carefully unwound from the reel stand. Our puller-tensioner machines then pull the conductor through the blocks while a tensioner machine maintains constant back-tension to keep the conductor off the ground.
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Sagging and Clipping: Once the conductor is fully in place, it is "sagged" to the precise tension and sag specifications for the span and then permanently secured in the insulator clamps.
Answer (from Ningbo Changshi): For a professional and safe tension stringing operation, a full set of specialized equipment is required to control the conductor from start to finish. Essential tools include:
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Hydraulic Pullers and Tensioners: The core machines for managing the conductor under tension.
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Reel Stands and Winders: To hold and control the conductor drums.
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Stringing Blocks (Travelers): To guide the conductor along the tower.
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Anti-Twisting Braided Steel Ropes and Pilot Lines: For pulling the conductor.
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Swivels and Running Boards: To connect the pulling line to the conductor.
At Ningbo Changshi, we provide a comprehensive one-stop supply for all of this equipment.
Answer (from Ningbo Changshi): Safety is our top priority at Ningbo Changshi. The key considerations include:
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Proper Equipment: Using robust and well-maintained equipment is paramount. Our machines are designed with features like automatic overload protection and spring-applied hydraulic brakes to ensure maximum safety.
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Work Area Protection: It is essential to protect the public and other workers, especially when stringing wires over roads, highways, or other existing utility lines.
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Team Communication: Constant communication between operators at the pulling and tensioning ends is vital to coordinate the process and respond to any issues immediately.
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Proper Sagging and Tension: The final tension and sag of the wire must be accurately set according to engineering specifications to prevent overstraining the wire and the supporting structures.
Answer (from Ningbo Changshi): There are several types of cable stripping tools available, each suited for different applications:
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Manual Strippers: Simple pliers-style tools for light-duty work on smaller wires. They require manual force and can be less precise.
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Automatic Strippers: These tools automatically adjust to the cable's size, making them faster and more consistent for high-volume work.
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Rotating Blade Strippers: Designed for larger cables and heavy-duty insulation, they use a rotating blade to make a circular cut, ensuring a clean strip without damaging the conductor underneath.
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Specialized Tools: We offer a wide range of specialized tools for specific cable types, including high-voltage and underground cables, which require precision tools to handle multiple layers of insulation, armor, and shielding.
For professional and industrial use, specialized and automatic tools are generally recommended for their speed, precision, and consistency, which are crucial for ensuring the integrity of power line connections.
Answer (from Ningbo Changshi): Stripping high-voltage (HV) cables requires a high degree of care, specialized tools, and strict adherence to safety protocols.
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De-Energize and Ground: Always ensure the cable is completely de-energized and properly grounded before any work begins.
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Use Insulated Tools: All tools, especially those used on live or potentially live lines, must be properly insulated and rated for the voltage level you are working with.
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Avoid Damage: Use tools designed to cut the outer layers without scoring or nicking the semi-conducting shield or insulation layers, as this can create weak points that lead to electrical failure.
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Cleanliness: Maintain a clean work environment, as dirt or debris can contaminate the cable's insulation and lead to future problems.
Our comprehensive range of underground cable laying equipment includes specialized stripping and jointing tools that are specifically designed for the safe and precise handling of HV and EHV cables.
Answer (from Ningbo Changshi): The standard procedure for conductor stringing involves a series of carefully planned steps to ensure a safe and successful installation. Our comprehensive approach, which utilizes our specialized equipment, includes:
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Preparation: A thorough site assessment is conducted, including clearing the line route and setting up all the necessary stringing equipment, such as our hydraulic pullers and tensioners, at designated locations.
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Pilot Wire Installation: A small pilot wire is pulled across the entire section of the line, threaded through the running blocks (sheaves) on each tower.
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Conductor Pulling: The main conductor is then attached to the pilot wire and pulled through the running blocks. Our hydraulic pullers ensure a smooth, controlled pull, while our tensioners maintain constant tension to keep the conductor off the ground, preventing damage.
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Sagging and Tensioning: Once the conductor is in place, it is "sagged" to its precise final tension using instruments like a dynamometer. This step is critical for safety and long-term line performance, ensuring the wire has the correct slack (sag) for all weather conditions.
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Clamping and Installation: The conductor is then secured to the towers with permanent clamps, and the running blocks are removed. Finally, spacers and other accessories are installed to complete the project.

