FAQ

FAQ

While both carry electricity, transmission lines operate at extremely high voltages and are designed for long-distance bulk power transfer, typically connecting power plants to substations. They are often supported by large steel towers. Distribution lines, on the other hand, operate at lower voltages and are responsible for delivering power from substations to individual homes, businesses, and local communities. These are typically supported by smaller poles and are often found along streets. Our company offers a comprehensive range of equipment for both high-voltage overhead transmission and lower-voltage distribution projects.

Both aluminum and copper are excellent electrical conductors, meaning they efficiently carry electricity with low resistance. They are also highly ductile and malleable, allowing them to be easily formed into wires and cables. However, modern transmission lines predominantly use aluminum because of its superior strength-to-weight ratio and lower cost. While copper has higher conductivity per volume, the significant weight and cost savings of aluminum make it the preferred choice for long-distance, overhead power lines.
ACSR (Aluminum Conductor Steel Reinforced) is the most common type of conductor used for overhead transmission lines. It's an innovative composite cable featuring a central core of high-strength steel wires surrounded by multiple layers of aluminum. This design cleverly combines the high conductivity and low weight of aluminum with the immense tensile strength of steel. This combination allows for longer spans between towers, reduces sag, and provides the durability needed to withstand harsh weather conditions, making it an extremely reliable and cost-effective solution for power projects worldwide. Our company supplies the specialized tension stringing equipment and tools required for the safe and efficient installation of these conductors.

The choice of aluminum over copper for overhead transmission lines is driven by key practical and economic advantages. The two most significant benefits are:

  • Cost-Effectiveness: Aluminum is far more abundant and less expensive than copper, which substantially reduces the overall material costs for large-scale projects.

  • Weight: Aluminum is roughly one-third the weight of copper for the same electrical resistance. This allows for lighter support structures (towers) and longer spans between them, which significantly lowers infrastructure and construction costs.

Both aluminum and copper are excellent electrical conductors, meaning they efficiently carry electricity with low resistance. They are also highly ductile and malleable, allowing them to be easily formed into wires and cables. However, modern transmission lines predominantly use aluminum because of its superior strength-to-weight ratio and lower cost. While copper has higher conductivity per volume, the significant weight and cost savings of aluminum make it the preferred choice for long-distance, overhead power lines.

ACSR (Aluminum Conductor Steel Reinforced) is the most common type of conductor used for overhead transmission lines. It's an innovative composite cable featuring a central core of high-strength steel wires surrounded by multiple layers of aluminum. This design cleverly combines the high conductivity and low weight of aluminum with the immense tensile strength of steel. This combination allows for longer spans between towers, reduces sag, and provides the durability needed to withstand harsh weather conditions, making it an extremely reliable and cost-effective solution for power projects worldwide. Our company supplies the specialized tension stringing equipment and tools required for the safe and efficient installation of these conductors.

The choice of aluminum over copper for overhead transmission lines is driven by key practical and economic advantages. The two most significant benefits are:

  • Cost-Effectiveness: Aluminum is far more abundant and less expensive than copper, which substantially reduces the overall material costs for large-scale projects.

  • Weight: Aluminum is roughly one-third the weight of copper for the same electrical resistance. This allows for lighter support structures (towers) and longer spans between them, which significantly lowers infrastructure and construction costs.

The choice of aluminum over copper for overhead transmission lines is driven by key practical and economic advantages. The two most significant benefits are:

  • Cost-Effectiveness: Aluminum is far more abundant and less expensive than copper, which substantially reduces the overall material costs for large-scale projects.

  • Weight: Aluminum is roughly one-third the weight of copper for the same electrical resistance. This allows for lighter support structures (towers) and longer spans between them, which significantly lowers infrastructure and construction costs.

What are the main devices used in a high-voltage electricity transmission system?

A1: The main devices used in a high-voltage electricity transmission system can be broadly categorized as:

  • Conductors: The wires or cables that carry the electrical current.

  • Insulators: Devices that provide electrical isolation to prevent the current from escaping to the support structures.

  • Switchgear and Circuit Breakers: Equipment used to control, protect, and isolate the electrical circuits.

  • Transformers: Crucial devices in substations that step up or step down the voltage for efficient transmission and safe distribution.

  • Substation Equipment: A wide range of devices including surge arresters, relays, and busbars that manage power flow and protect the system.

Our company, Ningbo Changshi, specializes in manufacturing the high-quality tools and equipment for installing and maintaining all these critical devices, including overhead transmission line (OHTL) tension stringing equipment and underground cable laying equipment.

An insulator is a vital device on a power line that serves two primary functions: to provide electrical insulation and mechanical support. Made from materials like glass, porcelain, or polymers, insulators prevent the high-voltage electricity from flowing from the conductor to the metal towers or poles, which are grounded. They also bear the mechanical weight of the conductors, ensuring the power lines remain securely suspended. We manufacture the specialized tools and accessories for installing and maintaining these insulators on a variety of power line projects.

A substation is a critical node in the electricity grid where voltage levels are changed, and the flow of power is controlled and protected. It is not just one device but an assembly of various types of equipment. The key components include power transformers for voltage transformation, circuit breakers and isolators for switching and protection, and busbars for distributing power to different circuits. Additionally, substations contain protective relays, current and voltage transformers, and lightning arresters. Ningbo Changshi provides the necessary tools for the construction, maintenance, and repair of this essential substation equipment.

The design of an overhead transmission line is governed by a balance of technical, economic, and environmental considerations. The key principles include:

  • Minimizing Line Losses: Designers aim to reduce power loss, primarily through using high-voltage transmission, which decreases current and thereby minimizes I²R losses.

  • Ensuring Reliability and Safety: The system must be designed to withstand severe weather (like ice and wind loading), prevent electrical failures, and maintain proper clearances from the ground and other structures to ensure public safety.

  • Optimizing Cost: Engineers evaluate the trade-off between the high cost of towers and the lower cost of conductors that comes with longer spans. They also consider the lifetime costs of maintenance and repairs.

  • Managing Environmental and Visual Impact: In modern projects, designers must consider the line's visual impact on the landscape, as well as potential effects like corona discharge and electromagnetic interference, especially in sensitive or populated areas.

As a manufacturer of OHTL equipment, Ningbo Changshi provides the necessary tension stringing equipment and tools to construct and maintain lines that meet these rigorous design principles.

The corona effect is a natural phenomenon that occurs in high-voltage transmission lines, particularly at voltages above 200kV. It happens when the electric field around the conductor is strong enough to ionize the surrounding air. This results in an audible hissing sound, a visible blue-violet glow, and a loss of energy.

To mitigate the corona effect, designers often use bundled conductors, where multiple sub-conductors are spaced and used for each phase instead of a single large conductor. This design increases the effective diameter of the conductor, which in turn reduces the electric field intensity at the surface, effectively suppressing corona formation and its associated losses and noise. Our specialized OHTL equipment is designed for the precise and safe installation of these bundled conductors.

The shift to renewable energy is fundamentally changing transmission line design. Historically, the grid was designed for large, centralized power plants, but now it must accommodate decentralized and intermittent sources like wind and solar, which are often located far from population centers.

This is leading to:

  • Long-Distance Transmission: The need to transport power from remote wind farms and solar parks to urban centers is driving the construction of new high-capacity transmission lines, including High-Voltage Direct Current (HVDC) systems, which are more efficient over very long distances.

  • Grid Modernization: The grid must be more flexible and resilient to handle the variable nature of renewable energy. This involves implementing smart grid technologies and advanced protection schemes to prevent outages.

Our company's underground cable laying equipment and overhead tension stringing equipment are essential for building the new, robust infrastructure required for this transition to a greener energy future.

This is an important distinction. A mechanical power transmission device is used to transfer mechanical energy, often in the form of torque and rotation, from a prime mover to a driven machine. Examples include gearboxes, clutches, and drive shafts. In contrast, an electrical power transmission device refers to the equipment used to move electrical energy from a power plant to a distribution network, such as high-voltage conductors, transformers, insulators, and circuit breakers.

As a leading manufacturer, Ningbo Changshi specializes in the tools and equipment used to construct and maintain these electrical power transmission systems, including both overhead and underground power line projects.

High-voltage power transmission faces several technical and economic challenges, which our equipment helps to overcome. These include:

  • Minimizing Energy Loss: Even at high voltages, some energy is lost due to resistance in the conductors and the corona effect. Our high-quality tension stringing equipment and conductors are designed to minimize these losses.

  • Infrastructure Aging: Many existing power grids are old and require significant upgrades to handle the demands of modern energy systems, including the integration of renewable sources. Our OHTL equipment and underground cable laying tools are crucial for these modernization projects.

  • Safety and Reliability: The system must be designed to be resilient against environmental factors like wind and ice, while ensuring the safety of personnel and the public. The design and quality of our products are held to the highest standards to meet these critical requirements.

High-voltage power transmission faces several technical and economic challenges, which our equipment helps to overcome. These include:

  • Minimizing Energy Loss: Even at high voltages, some energy is lost due to resistance in the conductors and the corona effect. Our high-quality tension stringing equipment and conductors are designed to minimize these losses.

  • Infrastructure Aging: Many existing power grids are old and require significant upgrades to handle the demands of modern energy systems, including the integration of renewable sources. Our OHTL equipment and underground cable laying tools are crucial for these modernization projects.

  • Safety and Reliability: The system must be designed to be resilient against environmental factors like wind and ice, while ensuring the safety of personnel and the public. The design and quality of our products are held to the highest standards to meet these critical requirements.

High-voltage power transmission faces several technical and economic challenges, which our equipment helps to overcome. These include:

  • Minimizing Energy Loss: Even at high voltages, some energy is lost due to resistance in the conductors and the corona effect. Our high-quality tension stringing equipment and conductors are designed to minimize these losses.

  • Infrastructure Aging: Many existing power grids are old and require significant upgrades to handle the demands of modern energy systems, including the integration of renewable sources. Our OHTL equipment and underground cable laying tools are crucial for these modernization projects.

  • Safety and Reliability: The system must be designed to be resilient against environmental factors like wind and ice, while ensuring the safety of personnel and the public. The design and quality of our products are held to the highest standards to meet these critical requirements.

High-voltage power transmission faces several technical and economic challenges, which our equipment helps to overcome. These include:

  • Minimizing Energy Loss: Even at high voltages, some energy is lost due to resistance in the conductors and the corona effect. Our high-quality tension stringing equipment and conductors are designed to minimize these losses.

  • Infrastructure Aging: Many existing power grids are old and require significant upgrades to handle the demands of modern energy systems, including the integration of renewable sources. Our OHTL equipment and underground cable laying tools are crucial for these modernization projects.

  • Safety and Reliability: The system must be designed to be resilient against environmental factors like wind and ice, while ensuring the safety of personnel and the public. The design and quality of our products are held to the highest standards to meet these critical requirements.

The concept of a smart grid is a modernization effort that moves away from a traditional one-way power flow to a bidirectional system. It uses digital technology, sensors, and communication to improve the efficiency, reliability, and security of the electrical grid. This is particularly important for integrating intermittent renewable energy sources. Key changes include:

  • Bidirectional Power Flow: The grid must now handle electricity flowing from homes and businesses back into the grid, requiring new control systems and components.

  • Enhanced Reliability: Smart grids can detect and respond to outages more quickly, often "self-healing" to restore power.

  • Integration of Renewable Energy: The smart grid is essential for managing the variable output of wind and solar farms, ensuring grid stability.

Ningbo Changshi provides the foundational tools and equipment needed to build and maintain the physical infrastructure that supports this intelligent, modernized grid.

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