200kN Rapid Manual Hydraulic Crimper for Medium to Large Conductors

200kN Rapid Manual Hydraulic Crimper: Enhanced Power and Speed for Robust Electrical Connections

At Ningbo Changshi Electric Power Machinery Manufacturing Limited, we continuously strive to provide our clients with advanced, efficient, and reliable tools that meet the evolving demands of power line construction and electrical maintenance. Building upon our expertise in hydraulic systems, our 200kN Rapid Manual Hydraulic Crimper is an upgraded, self-contained hydraulic press, meticulously engineered to deliver a formidable 200 kilonewtons (equivalent to 20 tons) of compression force with exceptional speed and ease. This integrated tool combines a powerful hydraulic system with an intuitive, quick-acting manual pump, making it an indispensable solution for rapidly and reliably crimping a broader range of electrical conductors, lugs, and terminals in the field, even in the absence of external power sources. As a prominent China manufacturer and exporter specializing in comprehensive one-stop supply for both overhead transmission line (OHTL) wire cable conductor tension stringing equipment and underground cable laying equipment, this 200kN rapid manual hydraulic crimper exemplifies our unwavering commitment to providing innovative, durable, and highly effective equipment that ensures superior safety, efficiency, and the long-term performance of your critical electrical infrastructure.

The 200kN Rapid Manual Hydraulic Crimper stands out due to its enhanced 20-ton force capability, allowing it to tackle larger conductor sizes and more robust terminals compared to lighter models. Its "rapid" or "quick-acting" mechanism typically features a two-stage hydraulic pump: a high-flow, low-pressure stage for swift die advancement, and an automatic transition to a high-pressure, low-flow stage to apply the full 200kN of force precisely and effectively. This design significantly reduces the number of pumps required and accelerates the crimping process, leading to substantial time savings and increased productivity on the job site. Being a self-contained unit, the pump, cylinder, and crimping head are integrated into a single, portable tool, offering unparalleled convenience for operations in confined spaces, at height, or in remote locations where powered alternatives are impractical. It is engineered for precise compression of a wide variety of copper and aluminum conductors, crimping lugs, splices, and specialized terminals, ensuring a robust and conductive "cold weld" connection. The rugged construction, ergonomic design, and integrated safety features ensure comfortable, secure, and reliable operation, making this hydraulic crimper an essential and versatile tool for demanding electrical professionals.

Product Features & Benefits:

• Powerful 200kN (20 Ton) Compression Force: Delivers significant crimping force, making it suitable for a wide range of medium to large electrical conductors and heavy-duty terminals, expanding application versatility.

• Rapid Two-Stage Pump System: Features an efficient high-flow stage for quick die approach and an automatic switch to a high-pressure working stage, drastically speeding up crimping operations and reducing manual effort.

• Integrated & Self-Contained Unit: Combines the pump, hydraulic cylinder, and crimping head into a single, portable tool, offering maximum convenience and eliminating the need for external hoses or power packs.

• Wide Die Compatibility: Accepts an extensive range of interchangeable crimping dies (hexagonal, indent, round, etc., sold separately) to precisely match various conductor sizes and lug types, ensuring versatility across projects.

• Superior Connection Quality: Ensures optimal, uniform compression, resulting in low electrical resistance, minimal power loss, and exceptional mechanical strength for durable and reliable connections.

• Robust & Durable Construction: Manufactured from high-strength forged steel and alloys, designed to withstand rigorous daily field use in harsh environments and provide an extended service life.

• Ergonomic & User-Friendly Design: Engineered for comfortable hand-held operation with an ergonomic grip, reducing operator fatigue during prolonged use.

• Enhanced Safety Features: Includes an internal pressure relief valve to prevent over-pressurization and a reliable ram retraction mechanism, ensuring secure and controlled operation.

• Reliable for All Environments: Operates entirely manually, making it perfectly suited for remote sites, emergency repairs, or any situation without immediate access to electrical power.

Product Applications:

Our 200kN Rapid Manual Hydraulic Crimper is an essential tool for achieving robust and reliable connections across numerous electrical construction, maintenance, and utility applications, particularly those requiring higher force and speed:

• Medium to Large Conductor Crimping: Ideal for crimping larger copper and aluminum lugs onto power cables for industrial installations, commercial buildings, and medium-voltage distribution lines.

• Overhead Distribution & Sub-transmission line Connections: Used for efficiently crimping compression splices, dead-ends, and tap connectors on a broader range of conductor sizes.

• Substation & Equipment Wiring: For secure crimps on larger terminals and busbar connectors within substations and switchgear panels.

• Heavy-Duty Grounding & Bonding: For robustly crimping large grounding lugs and connectors in earth systems.

• Industrial Electrical Maintenance: A versatile tool for making quick and reliable connections during plant maintenance, machinery installation, and upgrades.

• Utility Field Operations: Essential for repair crews and new installations where a powerful yet portable crimping solution is required.

• Specialized Cable & Wire Processing: For applications requiring a precise and strong crimp on specialized large gauge cables.

Technical Data Sheet:

Note: The correct die set must always be used to precisely match the conductor size and connector type being crimped. Refer to the lug/connector manufacturer's specifications for proper crimp dimensions and the correct number of crimps. Regular maintenance, including cleaning and proper storage, is essential for optimal tool performance and longevity. Please contact us for detailed datasheets for specific models, compatible die sets, and force capacities to match your exact application requirements.

Why Choose Ningbo Changshi Electric Power Machinery Manufacturing Limited?

Choosing Ningbo Changshi means partnering with a trusted industry leader dedicated to providing high-performance, safe, and efficient tools for your electrical construction and maintenance needs. Here’s why our 200kN Rapid Manual Hydraulic Crimper is your ideal choice:

1. Increased Power & Speed: Offers a superior 200kN force and a rapid two-stage pumping action, enabling faster and more powerful crimps on a wider range of conductors, boosting productivity significantly.

2. Ultimate Portability & Independence: As a self-contained manual tool, it provides complete autonomy, allowing your crews to make high-quality connections anywhere, even without external power sources, enhancing operational flexibility.

3. Guaranteed Connection Excellence: Delivers consistent and precise crimps, ensuring low electrical resistance, maximum conductivity, and superior mechanical strength for highly reliable and long-lasting electrical installations.

4. Comprehensive One-Stop Supply Chain Mastery: As a preeminent manufacturer and exporter, we offer an unparalleled array of cutting-edge equipment for both overhead and underground power line projects, streamlining your entire procurement process with a single, reliable source for all your specialized connection and operational needs.

5. Global Trust & Proven Excellence: Our unwavering commitment to quality, innovation, and safety has earned us the trust of leading power utilities and electrical contractors worldwide, making us the preferred choice for reliable, high-performance hand-operated hydraulic tools.

Final Summary:

Our 200kN Rapid Manual Hydraulic Crimper is an indispensable, meticulously engineered solution designed for fast, powerful, and high-quality electrical connections on medium to large conductors. Its integrated, portable design and two-stage quick-acting pump deliver robust 200kN compression force with exceptional efficiency, making it perfect for crimping conductors and lugs on-site, in remote areas, or where power access is limited. Trust Ningbo Changshi Electric Power Machinery Manufacturing Limited to equip your teams with high-quality, dependable, and intelligently designed tools that are fundamental to achieving superior efficiency, safety, and project success for all your electrical connection needs.

Upgrade your crimping efficiency and power! Explore our 200kN Rapid Manual Hydraulic Crimpers. Visit www.ohtlstringingequipment.com or contact Ningbo Changshi Electric Power Machinery Manufacturing Limited today to discuss your specific heavy-duty crimping requirements and request a comprehensive quotation for this essential, high-performance portable tool!