FAQ

FAQ

Professional Answer: Substations are categorized based on their function and location. The main types include:

  • Step-Up Substations: Located near power plants, these substations increase voltage for long-distance transmission, which minimizes energy loss.

  • Step-Down Substations: These facilities reduce high-voltage electricity to lower levels suitable for local distribution.

  • Distribution Substations: Positioned closer to end-users, these substations further lower the voltage for direct use by homes and businesses.

  • Switching Substations: These substations do not change voltage but are essential for rerouting power during maintenance or in case of a fault, thus ensuring continuity of service.

Professional Answer: A typical substation houses a variety of specialized equipment to perform its functions safely and efficiently. Key components include:

  • Transformers: The most vital component, used to step up or step down voltage.

  • Switchgear and Circuit Breakers: Used for switching, protection, and isolating circuits during faults or maintenance.

  • Insulators: Provide electrical isolation for high-voltage conductors.

  • Busbars: These are thick conductors that carry electricity from one part of the substation to another.

  • Surge Arresters: Protect equipment from lightning strikes and voltage surges.

Ningbo Changshi Electric Power Machinery Manufacturing Limited offers a wide range of high-quality tools and equipment for the construction and maintenance of these substations, including overhead and underground cable laying equipment. Our products ensure the safe and reliable installation of every component, from transformers to busbars.

A 33/11 kV substation is a type of electrical substation that plays a crucial role in the power distribution network. Its primary function is to step down the voltage from a higher sub-transmission level of 33 kilovolts (kV) to a primary distribution level of 11 kV. This lower voltage is then distributed to smaller substations or directly to large industrial, commercial, or residential areas. Essentially, it acts as a bridge between the high-voltage transmission grid and the local distribution network, ensuring safe and efficient power delivery to end-users.

A typical 33/11 kV substation contains a variety of essential equipment to perform its function. The main component is the power transformer, which steps down the voltage. Other critical equipment includes:

  • Switchgear: Such as circuit breakers and isolators to control and protect the power flow.

  • Busbars: These are electrical conductors that connect all the incoming and outgoing circuits.

  • Protection Devices: Like relays and fuses that detect faults and automatically disconnect the faulty section to prevent damage.

  • Current and Potential Transformers (CTs/PTs): These are used to measure the high voltage and current for monitoring and protection purposes.

  • Lightning Arrestors: These protect the substation equipment from high voltage surges caused by lightning strikes.

The key difference lies in their application within the power system. A 33 kV transformer is typically used for medium-to-high voltage power transmission over longer distances to serve large areas or industrial loads. In contrast, an 11 kV transformer is mainly used for local distribution to end-users in residential or smaller commercial zones. 33 kV transformers are generally larger, more expensive, and have a higher capacity to handle greater power loads over a wider area, while 11 kV transformers are more common for lower-demand applications and are often pole-mounted.

Answer: The journey of electricity begins at a power plant, where it is generated. To minimize energy loss over long distances, step-up transformers increase the voltage for transmission. This high-voltage electricity is then sent through a network of overhead transmission lines (OHTL) or underground cables to local substations. At these substations, step-down transformers reduce the voltage to a safer level for local distribution. Finally, the electricity travels through smaller distribution lines to homes and businesses. Our company specializes in the advanced equipment and tools required for building and maintaining these crucial overhead and underground power line systems.

Answer: Electricity is transmitted at extremely high voltages to reduce energy loss caused by electrical resistance in the power lines. According to the principle of power transmission, when voltage is increased, the current is reduced for a given amount of power. Lower current flow results in significantly less energy being lost as heat, making the long-distance transmission of electricity far more efficient and economical. This is a fundamental concept we consider when manufacturing our high-quality wire cable conductor tension stringing equipment.

Answer: Electricity transmission is the bulk movement of high-voltage electricity over long distances from power plants to substations, often using large transmission towers and lines. Electricity distribution, on the other hand, is the final stage where voltage is reduced at substations and the power is delivered to individual consumers through a network of smaller lines and utility poles. Our company provides a comprehensive range of equipment and tools for both the transmission and distribution phases of power line projects, ensuring reliable and safe infrastructure from generation to consumption.
Answer: Globally, the average electricity loss during transmission and distribution is estimated to be between 8-9% of the total amount produced. However, this figure can vary significantly by region and country. In developed nations, losses are often lower, while in some developing regions, they can be as high as 18% or more. These losses, which occur in the form of heat and other electrical phenomena, are a key reason why generators must produce more electricity than is actually consumed by end-users. We help minimize these losses by manufacturing high-quality and efficient overhead and underground power line equipment.

Answer: Electricity loss is primarily caused by the natural resistance of power lines, which converts electrical energy into heat. This is known as resistive loss (I²R loss), and it is the single largest component of technical losses. Other factors include:

  • Distance: The longer the distance electricity travels, the greater the resistance and, therefore, the more energy is lost.

  • Voltage Level: Higher voltages reduce the current (I) required to transmit power, which drastically reduces resistive loss (since it's proportional to the square of the current).

  • Conductor Material and Size: The type and thickness of the wires used in power lines affect their resistance. Using high-quality materials and appropriately sized conductors is crucial for efficiency.

  • Corona Discharge: At very high voltages, the air around power lines can ionize, leading to a visible glow and a small loss of energy.

Our specialized tension stringing equipment and tools are designed to work with the most advanced conductors, helping to ensure a stable and efficient power grid that minimizes these losses.

Answer: Reducing transmission losses is a critical goal for utility companies worldwide. Key strategies include:

  • Increasing Transmission Voltage: This is the most effective way to reduce resistive losses over long distances.

  • Using High-Quality Conductors: Employing materials like aluminum and copper, and optimizing conductor thickness to reduce resistance.

  • Maintaining and Upgrading Infrastructure: Regularly inspecting and replacing aging or damaged equipment, including power lines, transformers, and substations.

  • Employing HVDC (High-Voltage Direct Current) Systems: For very long-distance transmission and submarine cables, HVDC technology offers significantly lower losses compared to traditional AC systems.

Ningbo Changshi is at the forefront of providing the tools and equipment necessary for these upgrades, from new line construction to maintenance, helping to build a more resilient and efficient electrical grid.

Answer: The journey of electricity from its creation to its use in homes and businesses can be broken down into three main stages: generation, transmission, and distribution.

  • Generation: This is where electricity is produced at a power plant from various sources like fossil fuels, nuclear energy, or renewables.

  • Transmission: Once generated, the voltage is "stepped up" using transformers to an extremely high level. This high-voltage electricity is then transported over long distances via large transmission lines. This is the "superhighway" of the electrical grid, allowing for the efficient bulk movement of power.

  • Distribution: At substations, the high voltage is "stepped down" to a more manageable level. It is then sent through a network of smaller distribution lines to local neighborhoods, businesses, and ultimately, to a final transformer outside your home or business to lower the voltage to a safe, usable level.

Our company, Ningbo Changshi, manufactures a wide array of tools and equipment for both overhead transmission line (OHTL) and underground cable laying, which are essential for every stage of this process.

Answer: The key difference lies in the voltage level and the distance covered.

  • Transmission is the bulk movement of electricity over long distances at very high voltages (typically 115 kV to 765 kV) to minimize energy loss. It uses large steel towers and conductors to carry power from generating stations to regional substations.

  • Distribution is the final stage of delivering electricity to end-users over shorter distances at much lower voltages (typically 13.8 kV down to 120/240 V). It uses smaller poles or underground cables to route power from substations to individual homes and businesses.

We provide specialized tension stringing equipment for the construction and maintenance of these high-voltage transmission lines and also offer equipment for underground cable laying, ensuring that both transmission and distribution networks are built and maintained efficiently.

Answer: The height of electrical transmission towers can vary significantly, but they typically range from 15 to 55 meters (49 to 180 feet). Taller towers, sometimes reaching over 300 meters, are used for special applications like crossing large rivers or valleys to maintain the required ground clearance.

The height is determined by a combination of factors, including:

  • Voltage Level: Higher voltage lines require more space between conductors and the ground to prevent electrical arcing, so the towers must be taller.

  • Conductor Sag: The natural droop of the power lines (sag) must be accounted for. The tower height ensures the conductors remain above the minimum safe clearance from the ground, especially at the midpoint between towers where the sag is greatest.

  • Terrain and Span Length: Taller towers are needed to clear obstacles like hills, buildings, or large bodies of water. Longer spans between towers also require greater height to accommodate the increased sag.

Our company, Ningbo Changshi, provides the specialized overhead transmission line (OHTL) wire cable conductor tension stringing equipment needed for the precise and safe erection of these towers and the installation of the high-voltage conductors they support, regardless of their size or location.

Answer: Transmission towers come in several types, each designed for a specific purpose:

  • Lattice Steel Towers: These are the most common type and can be seen spanning long distances. Their height generally ranges from 20 to 60 meters for standard lines, but can be much taller for special crossings.

  • Tubular Steel Poles (Monopoles): Often used in urban and suburban areas, these single-pole structures are more aesthetically pleasing and have a smaller footprint. They are typically 20 to 45 meters tall.

  • Guyed Towers: These structures use guy wires anchored to the ground for additional support. They are often lighter and more economical, with heights varying widely depending on the application.

We manufacture and export the high-quality tools and equipment necessary for the safe and efficient construction and maintenance of all these tower types.

Answer: Power loss during electrical transmission is a normal and unavoidable occurrence. The amount of power lost varies depending on the specific system, but it typically ranges from 2% to 4% of the total electricity transmitted. These losses are primarily due to the resistance of the conductors, which causes energy to be dissipated as heat. This is known as the Joule effect.

It's important to distinguish between transmission losses and distribution losses. While transmission losses are relatively low due to the use of high voltages, losses in local distribution networks (from substations to consumers) can be higher, often ranging from 5% to 8%.

Our company provides a wide array of tools and equipment for both overhead transmission line (OHTL) wire cable conductor tension stringing and underground cable laying, helping to ensure that these systems are built and maintained to the highest standards, which in turn helps minimize power loss.

Answer: Several key factors influence power loss in transmission lines:

  • Voltage: The single most important factor. By transmitting electricity at very high voltages, the current is significantly reduced for a given amount of power (P = V × I). Since power loss is proportional to the square of the current (P_loss = I² × R), increasing the voltage drastically lowers energy loss.

  • Conductor Material and Size: The resistance of the conductors is a major source of loss. Using high-quality conductive materials like aluminum and choosing thicker conductors with a larger cross-sectional area can reduce resistance.

  • Distance: The longer the transmission line, the greater the total resistance, leading to higher losses.

To reduce power loss, we employ various methods in the industry, including:

  • High Voltage Transmission: This is the most effective way to minimize losses over long distances.

  • Efficient Conductors: Using materials and designs that optimize conductivity and minimize resistance.

  • Smart Grid Technology: This allows for real-time monitoring and dynamic adjustments to optimize power flow, further reducing losses.

Our expertise in manufacturing and supplying specialized equipment for electrical construction is crucial for implementing these solutions effectively.

Answer: Electrical transmission is the process of moving electrical energy from power generation plants to substations near populated areas. It's the "highway" of the power grid. The process works in a series of steps:

  1. Generation: Electricity is produced at a power plant.

  2. Step-Up Transformation: A step-up transformer at the power plant increases the voltage to a very high level (e.g., 100 kV to over 765 kV). This is the key to efficient long-distance transport, as higher voltage reduces current, which in turn minimizes energy lost as heat.

  3. High-Voltage Transmission: The high-voltage electricity is sent over long distances through overhead power lines or, less commonly, underground cables to a substation.

  4. Step-Down Transformation: At the substation, a step-down transformer reduces the voltage to a lower level, suitable for local distribution.

  5. Distribution: The electricity is then distributed to homes and businesses via a network of lower-voltage power lines.

Our company manufactures the specialized overhead transmission line (OHTL) equipment and underground cable laying equipment that are essential for building and maintaining this critical infrastructure.

Answer: Power line insulators are critical components that physically support the conductors and provide an electrical barrier between the high-voltage lines and the grounded support structures (towers or poles). They are typically made of materials like porcelain, toughened glass, or polymer composites that have extremely high resistance to electricity.

The design of an insulator, which often includes a series of corrugated sheds or discs, is crucial. These shapes increase the "creepage distance" or the path that a leakage current would have to travel along the surface of the insulator. This extended path prevents a "flashover," where electricity arcs directly from the conductor to the grounded support. In adverse weather conditions, such as rain or fog, this design is vital to ensure the surface remains dry in some areas, maintaining its insulating properties and preventing the current from finding a path to the tower and causing a short circuit.

Answer: The primary difference between AC (Alternating Current) and DC (Direct Current) transmission lies in the nature of the current flow and their application.

  • AC Transmission: This is the most common method for power grids. The current periodically reverses direction, which makes it easy to change voltage levels using transformers. AC systems are generally less expensive to build and are well-suited for shorter and medium distances.

  • DC Transmission: In this method, current flows in a single direction. While it requires more complex equipment to convert between AC and DC at each end of the line, it is significantly more efficient for very long distances and for transmitting power via underwater cables. HVDC (High-Voltage Direct Current) systems have lower power losses over long distances and can be used to connect different AC grids that are not synchronized.

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