FAQ

FAQ

The primary challenges in electricity transmission include:

  1. Aging Infrastructure: Many power grids worldwide rely on aging equipment, leading to failures and higher maintenance costs.

  2. Transmission Losses: Energy is lost as heat over long distances.

  3. Corona Discharge: This phenomenon occurs at high voltages, resulting in energy loss, noise, and potential equipment degradation.

At Ningbo Changshi, we offer a wide array of specialized tools and modern equipment to address these issues. Our solutions for overhead and underground power line projects help utility companies upgrade their infrastructure, minimize losses, and ensure the reliable and safe operation of their grids. We provide state-of-the-art tools and equipment that meet the highest standards of quality and performance, helping our clients overcome these challenges effectively.

Electricity is transported from power plants to populated areas through a system called the power grid. This journey begins at the power plant, where electricity is generated. To travel efficiently over long distances, the voltage is increased, or "stepped up," at a substation. It then travels through high-voltage overhead or underground transmission lines. Near its destination, the voltage is "stepped down" at another substation before being distributed to homes and businesses. Our company provides the specialized overhead and underground equipment needed to build and maintain this critical infrastructure.
Overhead transmission lines are the most common method, using large towers and poles to carry uninsulated conductors. This is typically the most cost-effective and easiest to maintain option. Underground transmission cables, on the other hand, are buried in trenches or tunnels. While more expensive to install, they are less susceptible to weather damage and have a smaller visual impact. At Ningbo Changshi, we offer a comprehensive range of equipment and tools for both types of projects, including our specialized OHTL wire cable conductor tension stringing equipment for overhead lines and a variety of tools for underground cable laying.
High voltage is essential for minimizing energy loss over long distances. Electricity transmission involves some energy loss as heat, a phenomenon known as resistive loss. This loss is directly related to the current flowing through the conductor. By increasing the voltage, the same amount of power can be transmitted at a much lower current, which dramatically reduces the amount of heat lost. This makes high voltage AC (HVAC) the most economical and efficient method for bulk power transfer, and our tools are designed to facilitate the safe and effective construction of these systems.

Overhead transmission systems rely on a range of specialized devices to safely and efficiently transport electricity over long distances. The core components include:

  • Conductors: The cables that carry the electrical current. The most common type is Aluminum Conductor Steel Reinforced (ACSR), which provides a high strength-to-weight ratio for long spans.

  • Insulators: These devices are made of materials like porcelain or glass and are crucial for supporting the conductors while electrically isolating them from the supporting towers or poles. This prevents the current from flowing to the ground.

  • Towers/Poles: The structural supports for the conductors and insulators.

  • Stringing Equipment: A full set of tools and machinery, such as hydraulic pullers and tensioners, are used for the safe and efficient installation of the conductors.

As a prominent manufacturer and exporter of these products, we at Ningbo Changshi offer comprehensive one-stop solutions for all overhead transmission line equipment, including a wide array of conductors, insulators, and state-of-the-art stringing equipment.

The choice of conductors and insulators depends on the specific requirements of the transmission project, such as voltage level, span length, and environmental conditions.

  • Conductors:

    • All-Aluminum Conductor (AAC): Lightweight, good conductivity, but lower tensile strength, making it ideal for short spans and distribution lines.

    • All-Aluminum Alloy Conductor (AAAC): Offers higher tensile strength and better corrosion resistance than AAC, suitable for coastal areas and medium spans.

    • Aluminum Conductor Steel Reinforced (ACSR): The most common type for high-voltage transmission, featuring a steel core for superior strength and a durable aluminum outer layer.

  • Insulators:

    • Pin Insulators: Used for lower voltages, mounted on cross-arms.

    • Suspension Insulators: A series of discs connected together, used to hang conductors on high-voltage lines.

    • Strain Insulators: Designed to handle mechanical tension at corners and dead ends of the line.

Our company manufactures and exports a full range of conductors and insulators, ensuring you have the right solution for any project, from low-voltage distribution to extra-high voltage transmission.

Underground cable installation is a precise process that requires specialized tools and equipment to ensure safety and longevity. There are several methods, with the most common being direct laying and the draw-in system.

  • Direct Laying: A trench is dug, the cable is laid on a bed of sand, and then backfilled, often with protective bricks. Equipment needed includes trenchers and cable plows.

  • Draw-in System: Cables are pulled through pre-installed conduits or ducts. This method allows for easier maintenance and future expansions.

We specialize in manufacturing and supplying a wide array of underground cable laying equipment and tools, including trenchers, cable pullers, rollers, and winches, which are essential for the safe and efficient installation of underground power lines.

Underground cable installation is a precise process that requires specialized tools and equipment to ensure safety and longevity. There are several methods, with the most common being direct laying and the draw-in system.

  • Direct Laying: A trench is dug, the cable is laid on a bed of sand, and then backfilled, often with protective bricks. Equipment needed includes trenchers and cable plows.

  • Draw-in System: Cables are pulled through pre-installed conduits or ducts. This method allows for easier maintenance and future expansions.

We specialize in manufacturing and supplying a wide array of underground cable laying equipment and tools, including trenchers, cable pullers, rollers, and winches, which are essential for the safe and efficient installation of underground power lines.

Underground cable installation is a precise process that requires specialized tools and equipment to ensure safety and longevity. There are several methods, with the most common being direct laying and the draw-in system.

  • Direct Laying: A trench is dug, the cable is laid on a bed of sand, and then backfilled, often with protective bricks. Equipment needed includes trenchers and cable plows.

  • Draw-in System: Cables are pulled through pre-installed conduits or ducts. This method allows for easier maintenance and future expansions.

We specialize in manufacturing and supplying a wide array of underground cable laying equipment and tools, including trenchers, cable pullers, rollers, and winches, which are essential for the safe and efficient installation of underground power lines.

Both systems serve the same purpose, but they have distinct advantages and disadvantages:

Feature Overhead Transmission Underground Transmission
Cost Generally lower initial cost Higher initial cost due to excavation and specialized materials
Maintenance Easier to locate and repair faults Localization of faults is difficult and costly
Safety More susceptible to environmental damage (storms, ice) Safer from external factors, lower risk of public contact
Aesthetics Visible and can impact landscapes Out of sight, better for congested or urban areas

Our company provides a comprehensive range of equipment and tools for both systems, allowing our customers to select the best solution for their specific project needs.

Electricity transmission is the bulk movement of high-voltage electrical energy from a power generation site to a substation. To minimize energy loss over long distances, electricity is "stepped up" to very high voltages (e.g., 110 kV to 765 kV) using transformers at power plants. This is because higher voltage allows for lower current, which in turn reduces the energy lost to resistance in the conductor. Once the electricity reaches its destination, it is "stepped down" at substations to lower, safer voltages for local distribution to homes and businesses. Our company manufactures the essential tools and equipment required for every step of this process, ensuring reliable and efficient power delivery.

The modern electricity transmission system, often called the "power grid," is a sophisticated network of interconnected components. The main parts include:

  • Power Plants: Where electricity is generated.

  • Transmission Substations: Facilities that use transformers to increase (step-up) or decrease (step-down) the voltage of electricity.

  • Transmission Lines: The high-voltage lines, both overhead and underground, that carry large amounts of power over vast distances.

  • Transmission Towers & Pylons: The structures that support overhead transmission lines.

Our company, Ningbo Changshi, specializes in providing the tools and equipment necessary to build, maintain, and upgrade all these components, from conductor stringing equipment for overhead lines to cable pullers for underground projects.

An electricity transmission code is a set of technical rules and regulations that govern the operation, planning, and maintenance of the electricity transmission system. These codes are crucial because they ensure the safety, reliability, and efficiency of the power grid. They define the standards for connecting new generators or equipment, specify minimum technical requirements for system components, and establish procedures for managing the grid under both normal and emergency conditions.

For a manufacturer like Ningbo Changshi, understanding and complying with these codes is paramount. Our tools and equipment are specifically designed and manufactured to help our clients meet these stringent requirements, ensuring their projects are not only successful but also safe and fully compliant with national and regional standards.

Electricity transmission codes are not uniform across the globe; they vary significantly by region and country. Different regulatory bodies, like the Federal Energy Regulatory Commission (FERC) in the United States or the European Union's network codes, establish specific rules tailored to their respective grids. These codes can cover everything from reliability standards and technical specifications to cybersecurity and environmental impact.

While the specific regulations differ, the underlying goal remains the same: to ensure a stable and secure electricity supply. As an international exporter, Ningbo Changshi designs its overhead transmission line (OHTL) and underground cable laying equipment to be versatile and adaptable, helping our global customers comply with their local and national codes, whether it's a new grid in Europe or a modernization project in Asia.

Electricity transmission codes are not uniform across the globe; they vary significantly by region and country. Different regulatory bodies, like the Federal Energy Regulatory Commission (FERC) in the United States or the European Union's network codes, establish specific rules tailored to their respective grids. These codes can cover everything from reliability standards and technical specifications to cybersecurity and environmental impact.

While the specific regulations differ, the underlying goal remains the same: to ensure a stable and secure electricity supply. As an international exporter, Ningbo Changshi designs its overhead transmission line (OHTL) and underground cable laying equipment to be versatile and adaptable, helping our global customers comply with their local and national codes, whether it's a new grid in Europe or a modernization project in Asia.

While not a "code" in the regulatory sense, ISO certifications are essential for demonstrating a commitment to quality and safety that aligns with transmission codes. Certifications such as ISO 9001 (Quality Management) and ISO 45001 (Occupational Health and Safety) provide a framework for companies to operate reliably and safely. These standards ensure that products and processes, like those used to manufacture our power line tools, meet globally recognized benchmarks for quality and worker safety.

By adhering to these certifications, Ningbo Changshi gives our customers confidence that our equipment will perform as expected and contribute to the successful completion of their projects, all while upholding the high standards mandated by local and international electricity transmission codes.

As a leading manufacturer of OHTL equipment, we know that an overhead transmission line is a complex system of interconnected components. The primary elements are:

  • Conductors: The wires that carry the electrical current, often made from steel-reinforced aluminum (ACSR) for strength and conductivity.

  • Insulators: Devices that prevent the current from leaking to the ground, ensuring safe and efficient transmission. We offer a wide range of suspension, pin, and strain insulators for various voltage requirements.

  • Support Structures: Poles or towers (often made of steel) that hold the conductors and insulators at a safe height.

  • Overhead Line Hardware: A crucial category that includes fittings like clamps, brackets, and dampers that support and protect the other components.

The quality of each component is non-negotiable. A single point of failure can lead to catastrophic outages, safety hazards, and significant financial losses. Our products are engineered to meet the highest international standards, providing the mechanical strength and electrical integrity needed to ensure long-term grid reliability.

Q2: What are the common challenges with power line components that can lead to wildfires or outages, and how can your products help?

The most common issues are related to component degradation, environmental stress, and high-impedance faults. We have identified these challenges and have engineered our products to mitigate the risks:

  • Wear and Tear: Aging equipment, such as corroded connections or cracked insulators, can lead to arcing and sparking. Our galvanized steel hardware and high-quality insulators are designed for decades of trouble-free service, even in harsh environments.

  • Vegetation Encroachment: Trees and branches coming into contact with lines can cause short circuits and fires. Our robust line hardware and support structures are designed for maximum clearance and stability.

  • High-Impedance Faults: When a downed line doesn't draw enough current to trip a circuit breaker, it can remain energized and arc for a long time, posing a significant fire risk. Our advanced equipment is compatible with modern grid monitoring systems that can detect these issues and prevent disaster.

Underground cable laying is a critical process for modernizing electrical grids in urban areas, and we provide a full suite of specialized equipment to ensure safe and efficient installation. Key tools include:

  • Cable Pulling Winches: Our hydraulic and electric winches provide the high pulling force (up to 180 tonnes) needed to lay cables in trenches or ducts over long distances.

  • Cable Rollers and Guides: These devices ensure the cable is laid smoothly, preventing damage and reducing friction during the pulling process.

  • Cable Drum Handling Equipment: We supply a variety of drum jacks, trailers, and stands to safely transport and manage heavy cable drums on-site.

The benefits of underground cable laying are substantial. It significantly reduces the risk of weather-related outages (e.g., from wind, lightning, or ice), improves the visual aesthetics of an area, and enhances public safety by eliminating the dangers associated with overhead lines. Our equipment makes this process faster, safer, and more cost-effective.

A social license to operate (SLO) is the ongoing community acceptance and approval of an industrial project or company's activities. It is a crucial, non-legal form of permission that extends beyond regulatory compliance. For high-voltage electricity transmission networks, a strong SLO is essential for the smooth and timely execution of projects. It is built on the pillars of legitimacy, credibility, and trust. Without it, projects face risks such as community opposition, delays, and reputational damage. As a leading manufacturer of power line equipment, we understand that our role in providing reliable, high-quality tools contributes to the overall success and positive public perception of these vital infrastructure projects.
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