
How is a cable's maximum pulling tension calculated?
2025-08-16The maximum allowable tension is a crucial calculation based on the cable's construction. The standard formula for this is:
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Tmax is the maximum allowable pulling tension.
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K is the constant for the conductor material, typically 50 N/mm² for copper and 30 N/mm² for aluminum.
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S is the total cross-sectional area of the conductors in mm2.
It's vital to note that this is an idealized calculation for straight pulls. The actual tension required on a job site will be much higher due to friction from bends and conduit walls. This is why a real-time tensiometer on a pulling machine is far more reliable than a static chart, as it provides live feedback and can be programmed to automatically shut down the pull if the tension limit is reached.