What are the key differences between copper and aluminum conductors?

2025-08-11

Answer: Choosing between copper and aluminum depends on the specific application. Here is a breakdown of their key properties:

Property Copper Conductors Aluminum Conductors
Electrical Conductivity Higher (international standard) Lower (about 61% of copper's conductivity)
Weight Heavier Lighter (about 30% of copper's weight)
Cost More Expensive More Cost-Effective
Tensile Strength Higher (more resistant to stretching and breaking) Lower
Corrosion/Oxidation More resistant (oxides are conductive) More susceptible (oxides are non-conductive, requiring special care at connections)
Thermal Expansion Lower Higher (can lead to loose connections over time if not handled properly)

For overhead lines, the cost and weight of aluminum are the decisive factors. However, copper remains the top choice for applications where high efficiency, durability, and a smaller conductor size are critical, such as in building wiring, electronics, and underground cables.

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