
What are the main steps and equipment for overhead conductor installation?
2025-08-16Overhead conductor installation is a meticulous process that uses a push-and-pull system to ensure conductor integrity.
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Pilot line stringing: A lightweight pilot line is first pulled between the towers using a hydraulic puller.
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Pulling Rope Stringing: The pilot line is then used to pull a stronger, anti-twisting braided steel pulling rope through a series of OHTLstringingequipment.com/Stringing-Blocks--Sheaves.html target='_blank'>Stringing Blocks (sheaves) mounted on the towers.
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OHTLstringingequipment.com/Conductor-Stringing-Equipment.html target='_blank'>conductor stringing: The conductor is attached to the pulling rope using a Swivel joint and a conductor pulling grip. A hydraulic Tensioner applies back tension to the conductor reel, keeping it elevated off the ground, while the hydraulic puller pulls the rope, drawing the conductor into place.
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Sagging and Clipping: The conductor is then "sagged" to its precise tension and secured to the insulators on the towers using clamps.
Key Equipment:
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Hydraulic Pullers: For pulling the rope and conductor.
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Hydraulic Tensioners: For applying back tension to the conductor drum.
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Stringing Blocks: To guide the conductor along the towers and reduce friction.
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Anti-Twisting Braided Steel Rope: A critical component for safety and efficiency.
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Swivels and pulling grips: To connect the pulling rope to the conductor.