
How do stringing blocks (sheaves) prevent damage to conductors during installation?
2025-07-20Stringing blocks are meticulously designed to protect conductors by:
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Smooth Surfaces: The inner grooves of the sheaves are typically lined with a durable, low-friction material like high-grade nylon, polyurethane, or aluminum alloy. This smooth surface minimizes abrasion and scratching on the conductor's outer strands.
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Appropriate Diameter: Blocks are sized correctly for the conductor diameter to ensure the conductor sits securely within the groove and avoids excessive bending, which can lead to stress points or deformation.
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Robust Bearings: High-quality, sealed ball bearings ensure the sheave rotates freely with minimal friction, reducing the pulling force required and preventing localized heating or wear on the conductor.
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Proper Alignment: When installed correctly on towers, stringing blocks guide the conductor smoothly along the line, preventing kinks or sharp angles that could cause damage.
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Bundle Configurations: For bundled conductors, specialized multi-groove blocks ensure each sub-conductor is adequately supported and spaced, preventing inter-conductor abrasion.