How is the maximum pulling tension for XLPE cable calculated?

2025-08-16


The maximum pulling tension for XLPE cables is a critical parameter that must never be exceeded. It is typically determined by the cable's conductor material and cross-sectional area. The formula for the maximum pulling tension (Tmax) is:

Where:

  • K is a constant based on the conductor material:

    • for copper conductors

    • for aluminum conductors

  • S is the total cross-sectional area of the conductors in mm2.

It is crucial to use a winch or puller with an integrated tensiometer to ensure the pulling force remains below this calculated maximum throughout the entire pull.

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