Integrated Conductor Reel Stand with Disc Brake Tensioner

Integrated Conductor Reel Stand with Disc Brake OHTLstringingequipment.com/Hydraulic-Conductor-Tensioners.html target='_blank'>Tensioner: Precision Control for Seamless OHTL Conductor Payout

At Ningbo Changshi Electric Power Machinery Manufacturing Limited, we are dedicated to providing cutting-edge solutions that optimize efficiency, control, and safety in overhead transmission line (OHTL) construction. Our Integrated Conductor Reel Stand with Disc Brake Tensioner is a meticulously engineered, self-contained unit designed to provide stable support for conductor reels while simultaneously offering precise, adjustable tension control during the critical process of conductor payout (tension stringing) or wire releasing. As a prominent China manufacturer and exporter specializing in tools and equipment for power lines, substations, and electrical construction, we offer comprehensive one-stop supply, and this integrated reel stand exemplifies our unwavering commitment to advanced functionality, operational reliability, and superior performance for your OHTL projects.

Controlled tension during conductor payout is absolutely vital to prevent conductor damage, maintain proper sag, and ensure the safety of personnel and equipment. Our Integrated Conductor Reel Stand features a robust frame for secure reel support combined with an advanced disc tension braking system. This braking system allows operators to apply consistent and adjustable back-tension to the conductor as it unwinds from the reel. The disc brake mechanism provides smooth, non-jerking resistance, preventing overruns and maintaining the desired tension, which is crucial for achieving accurate conductor sag profiles and minimizing stress on both the conductor and the stringing equipment. This integrated design simplifies setup, reduces equipment footprint, and significantly enhances the efficiency and control of your tension stringing operations, making it an indispensable component for any modern OHTL project.

Product Features & Benefits:

• Integrated Design: Combines a sturdy reel support stand with a high-performance disc tension brake into a single, compact unit, simplifying setup and transportation.

• Precise Tension Control: Features an adjustable disc tension braking system that allows operators to apply consistent and finely tuned back-tension to the conductor, preventing slack and overruns.

• Smooth & Controlled Payout: The advanced braking mechanism ensures a smooth and continuous release of wire or conductor from the reel, minimizing jerking and reducing stress on the conductor.

• High-Capacity Reel Support: Robust frame designed to securely accommodate a wide range of conductor reel sizes and weights, providing stable support throughout the stringing process.

• Durable & Robust Construction: Manufactured from heavy-duty steel with a reinforced structure, ensuring exceptional longevity, resistance to deformation, and reliable performance in demanding outdoor conditions.

• Enhances Conductor Protection: By maintaining controlled tension, it prevents conductor damage such as kinking, abrasion, or over-stretching during payout.

• Easy Reel Loading & Unloading: Designed for efficient loading and unloading of conductor reels, minimizing downtime between operations.

• Portable & Adaptable: While robust, its integrated nature makes it more manageable for transport and deployment compared to separate components, adaptable to various terrain.

• Corrosion Resistance: Components are typically finished with industrial-grade paint or galvanization, providing excellent protection against rust and environmental elements.

Product Applications:

Our Integrated Conductor Reel Stand with Disc Brake Tensioner is an essential component for various conductor payout and stringing operations in OHTL projects:

• Overhead transmission line (OHTL) Stringing: Primarily used to support conductor reels and apply controlled back-tension during the initial stringing of single or bundled conductors.

• Conductor Payout & Releasing: Ensures controlled release of wire, pilot rope, or conductor from storage reels during any part of the stringing process.

• Substation Wiring & Busbar Installation: Used for precise payout of large cables or busbar conductors in controlled environments.

• Pilot Wire & Hauling Rope Management: Can be adapted for managing the payout of pilot wires or hauling ropes with controlled tension.

• Re-conductoring Projects: Vital for controlled unwinding of new conductors during replacement operations on existing power lines.

• Any Application Requiring Controlled Wire Payout: Applicable wherever controlled unwinding of large wire, cable, or conductor reels with maintained back-tension is required.

Technical Data Sheet:

Note: Specific technical specifications, including exact reel capacity, braking tension, and dimensions, will vary depending on the model and intended application. Always select a reel stand with a disc tension brake that meets or exceeds the requirements of your largest and heaviest conductor reels and desired payout tension. Adherence to safety protocols during setup and operation is paramount. Please contact us for detailed datasheets for specific product variants.

Why Choose Ningbo Changshi Electric Power Machinery Manufacturing Limited?

Choosing Ningbo Changshi means partnering with a trusted industry leader dedicated to advanced stringing equipment, uncompromising control, and comprehensive solutions for your OHTL projects. Here’s why we are your ideal choice:

1. Superior Tension Control: Our integrated disc brake system provides precise, adjustable back-tension, essential for damage-free conductor payout and accurate sag control.

2. Comprehensive One-Stop Solutions: As a prominent manufacturer and exporter, we offer a vast array of equipment for both overhead and underground power line projects, providing a truly integrated supply chain that simplifies your procurement.

3. Unwavering Quality & Durability: Every Integrated Conductor Reel Stand undergoes rigorous quality control and load testing, ensuring it is robust, reliable, and performs consistently in the most demanding field conditions.

4. Global Export & Dedicated Support: Our efficient worldwide export capabilities and committed customer service team ensure prompt delivery and expert technical assistance, wherever your project is located, including here in Taiwan.

5. Enhanced Efficiency & Conductor Integrity: By providing controlled payout and protecting valuable conductors, our integrated Reel Stands contribute to faster project completion and improved long-term reliability of your power lines.

Final Summary:

Our Integrated Conductor Reel Stand with Disc Brake Tensioner is an indispensable, high-performance unit engineered to provide stable support and precise, adjustable back-tension during the critical payout of conductors for overhead transmission line stringing. Its integrated design and advanced braking mechanism ensure smooth, controlled wire release, protecting conductors and enhancing overall operational efficiency. Trust Ningbo Changshi Electric Power Machinery Manufacturing Limited to equip your operations with high-quality, dependable, and intelligently designed conductor payout equipment.

Achieve precise, damage-free conductor payout! Explore our Integrated Conductor Reel Stands with Disc Brake Tensioners. Visit www.ohtlstringingequipment.com or contact Ningbo Changshi Electric Power Machinery Manufacturing Limited today to discuss your specific tension stringing equipment needs and request a comprehensive quotation!