
How does automatic synchronization work in multi-bundle (2-bundle, 4-bundle, 6-bundle) hydraulic puller-tensioners during UHV line stringing?
2026-09-27-
During EHV (Extra High Voltage) and UHV (Ultra High Voltage) stringing, multiple sub-conductors (e.g., 2, 4, or 6 bundles per phase) must be pulled simultaneously under identical tension. Unequal tension leads to sub-conductor twisting, strand deformation, uneven sag profiles, and structural imbalance on tower cross-arms.
Modern hydraulic stringing equipment achieves synchronization through integrated hydraulic power units with proportional flow-divider valves and electronic closed-loop monitoring:
-
Independent Hydraulic Circuit Control: Each bullwheel set is driven or braked by independent hydraulic motors linked through a master manifold.
-
Constant Tension Control Systems (CTCS): CTCS automatically senses speed and tension differentials between individual conductors. If one sub-conductor encounters higher friction or terrain resistance, the system dynamically adjusts hydraulic pressure to balance payout speed and maintain uniform tension within $\pm 1\%$ variance.
-
Running Board Alignment: Multi-conductor running boards equipped with balance swivels ensure that all sub-conductors pass through stringing blocks without wrapping or flipping.
Ningbo Changshi’s multi-drum pullers and multi-bullwheel tensioners incorporate digital CTCS control panels, allowing operators to monitor and record real-time tension parameters for every sub-conductor simultaneously.

