
FAQ
Regulators expect a documented rescue plan for elevated and aerial operations including rescue equipment, trained rescue personnel, and practiced drills. For drone or helicopter-assisted operations, recovery and retrieval plans for failed pilot-lines or UAVs must be included in the emergency response annex.
Yes—2025 trends stress competency records, periodic revalidation, and role-based certification (operator, rigger, drone pilot). Many utilities now require documented training curricula, assessment outcomes, and refresher intervals; digital logs and verifiable credentials are preferred for audits.
How do 2025 battery and transport regulations affect mobile tensioning rigs with lithium batteries?+
Transport regulations (IATA/IMDG) and airline restrictions for lithium batteries remain strict; mobile rigs with large lithium packs need documented battery specs, packaging for shipment, and may require special permits. Field operators must also follow safe charging, storage, and fire-suppression protocols per updated guidance.
Regulators and customers now expect encrypted communications, authenticated device access, signed firmware updates, and logged remote-control events. Procurement contracts should include minimum encryption standards, secure update procedures, and acceptance tests validating radio fail-safes and auto-stop behaviors.
Aviation and civil authorities have reinforced cross-agency coordination—helicopter stringing now needs documented risk assessments, qualified pilot experience records, sling-load certifications, and explicit site-specific aviation permits. Utility owners often require combined aviation and electrical safety briefs and rescue plans before any helicopter operations.
While temporary grounding remains mandatory, 2025 guidance emphasizes documented grounding locations, conductor bonding plans and competence-based installation. Grounding records (who, when, where) and equipment certification should be included in the safety package; some regulators now require multiple redundant grounds on long spans.
Recent industry guidance and testing (EPRI and vendor updates) emphasize electrical behavior, UV aging and abrasion resistance of synthetic ropes. Regulators expect documented testing for dielectric properties and approved use-cases where synthetic rope is permitted, plus inspection regimes and replacement intervals recorded in maintenance logs.
Regulators have tightened focus on properly fitted PPE (effective 2025 rules in many jurisdictions). Expect requirements for size-inclusive arc-rated clothing, certified helmets with chinstraps, certified fall-arrest harnesses, and documented fit-testing. Employers must provide correctly sized PPE and keep fit records as part of the safety file.
Require a compliance pack including: FAT reports, dynamometer calibration certificates, PPE fit-check records, BVLOS/airspace approvals (if drones used), training & competency records, risk assessments (JHA/PRA), grounding plans, and a safety management plan specifying emergency rescue and recovery procedures.
In 2025 OSHA guidance and national regulators have emphasized modernizing live-line work rules (1910.269/1926.964) focusing on fit-for-purpose PPE, documented competency verification, and formalized procedure controls for live-line tasks. Buyers and contractors must track national amendments, update JHAs, and ensure compliance with the latest sections on live-line barehand techniques and temporary ground practices.
Regulatory moves toward routine BVLOS (Beyond Visual Line of Sight) operations will streamline approvals for drone-assisted pilot-line deployment and inspection, but operators must still meet performance-based safety conditions, UAS Traffic Management (UTM) integration and documented risk assessments. Utilities should require proof of BVLOS authorization and a BVLOS operations manual from drone contractors.
Design accessible handholes/manholes at intervals, keep a stocked emergency repair kit, map access points and have trained crews on-call. Fast access, spare joints and pre-agreed traffic plans reduce outage durations.
Request CCTV inspection video, duct cleaning logs, tension/pressure logs (for pulling/blowing), splice test results and final reinstatement photos. These records form the acceptance package and are needed for warranty claims.
Modern HDD guidance systems provide sub-meter entry/exit accuracy with real-time tracking; accuracy depends on geodetic control, tracking tech and site calibration. For critical crossings, require vendor accuracy specs and GPS/gyro verification during pilot and reaming phases.
Select winches by rated line pull (kN), drum capacity and control precision; choose cable tractors with sufficient traction and weight rating for the conduit and site. Include load-limiting dynamometers and remote-control features for safe, precise pulls.
Urban works require traffic management plans, pedestrian safety zones, utility locates, confined-space procedures and contractor notifications. Coordinate with local authorities for lane closures, set up clear signage and ensure crews are trained in urban safety practices.
Conduit cleaning is critical—use mandrels, wire brushes, air/fluid flushing and pigging tools to remove silt and debris before installs. A clean duct reduces friction and prevents cable damage; always re-CCTV after cleaning.
Automated feeders and robotic handlers are increasingly used to reduce manual handling and improve speed and safety, especially for long or high-volume installs. They complement blowing units and tension control systems—verify integration capability with your vendor.
The cable blowing market is growing (strong CAGR projected into the late 2020s) as air-blown fiber adoption rises; buyers should evaluate CFM/pressure capacity, spare parts availability and service networks. Negotiate spare kits and test trials before large purchases because demand and lead times are rising.
Pre-terminated and pre-configured systems reduce onsite splicing time and are compatible with jetting provided the connectors and handling meet bend-radius and tensile limits. Validate connector profiles with the jetting vendor and plan handling to avoid connector damage during installation.
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