Winch Type Hydraulic Brake Tensioner For Overhead Transmission Line Cable Pulling Stringing

A Winch Type Hydraulic Brake Tensioner is a specialized tensioning device commonly used in overhead transmission line construction and cable stringing operations. It combines a hydraulic winch mechanism with a brake system to provide controlled tension on cables or conductors during installation.

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A Winch Type Hydraulic Brake Tensioner is a specialized tensioning device commonly used in overhead transmission line construction and cable stringing operations. It combines a hydraulic winch mechanism with a brake system to provide controlled tension on cables or conductors during installation.

  • : Uses hydraulic pressure to apply braking force, ensuring smooth and stable tension control during cable pulling or stringing.

  • : Equipped with a winch drum and tension sprocket wheels that grip and pull the cable with adjustable tension.

  • : Typical models like the SA-YZM7.5 provide a maximum tension of 7.5 kN and a maximum line speed of 40 km/h (or 40 m/min), suitable for medium-duty cable stringing tasks.

  • : Usually built with a robust frame housing the hydraulic control system, braking mechanism, and tension wheels with grooved liners to protect cables.

  • : For example, the SA-YZM7.5 model measures approximately 2300×1250×1620 mm and weighs around 450 kg.

  • : Designed for conductor wires up to certain sizes, e.g., ≤ LJ-240 or ≤ LJ-185/10, depending on the model.

  • : Includes a low-speed, high-torque motor, direct-acting relief valve, and oil filtration to maintain system stability and reliability.

  • Overhead transmission line cable stringing

  • Aerial cableway erection

  • Passive tensioning in self-supporting aerial cables and small tension wires

  • Construction in mountainous or difficult terrain due to its relatively light weight and portability

  • : Hydraulic braking allows for precise tension control, reducing the risk of cable damage.

  • : Easier to transport and operate in remote or rugged areas.

  • : Designed for ease of use with a straightforward structure.

  • : Hydraulic components and robust frame ensure long-term reliability.

Parameter Value
Maximum Tension 7.5 kN
Rated Tension 5 kN
Maximum Line Speed 40 km/h (40 m/min)
Bullwheel Diameter Φ1100 mm
Dimensions (L×W×H) 2300×1250×1620 mm
Weight 450 kg
Applicable Conductor Wire ≤ LJ-240, ≤ LJ-185/10
Hydraulic Oil Type No.46 Anti-wear Hydraulic Oil
Max Oil Temperature 70 °C
Rated Working Pressure 25 MPa

The Winch Type Hydraulic Brake Tensioner is an essential tool in overhead line construction, providing reliable and adjustable tension through a hydraulic braking system combined with a winch. Its design supports efficient, safe, and controlled cable stringing, especially beneficial in challenging environments such as mountainous areas.

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